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Features

  • Thin Film Formation: The design ensures that the liquid forms a thin film, which increases the surface area for heat transfer and evaporation, promoting rapid and efficient evaporation.
  • Short Residence Time: The liquid remains in contact with the heated surface for a very short time, which minimizes the thermal degradation of heat-sensitive materials.
  • Vertical Design: Most falling film evaporators have a vertical configuration that helps in the easy removal of vapors and in minimizing the liquid's hold-up time.
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Advantages

  • Efficiency with Heat-sensitive Materials: The short contact time and rapid evaporation make falling film evaporators ideal for processing heat-sensitive substances without causing damage or alteration to the material.
  • Scalability: They are highly scalable, capable of handling very large feed rates, which is beneficial for industrial applications requiring high throughput.
  • Energy Efficiency: They can be configured in multiple stages to use the vapor from one stage as the heating medium for the next, significantly reducing steam consumption and energy costs.
  • Reduced Fouling: The continuous renewal of the film and its minimal contact with the heating surface tend to reduce the potential for fouling, making maintenance easier and less frequent.
Falling Film Evaporators

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