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    Reaction Systems

    In its most fundamental state, a reaction system is any group of integrated equipment where a reaction takes place. This primarily involves a reactor, but can occur in other vessels, either as a batch or continuous operation.
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    Applications

    • Pharmaceuticals
    • Industrial Chemicals
    • Precious Metals
    • Food / Beverage / Flavor Industries

    Supported Systems

    Our reaction systems are built around our large array of industry-leading core equipment offerings that enhance each other, with the addition of auxiliary components to provide a customized solution. Key areas covered with a typical reactor system are:

    De Dietrich Process Systems’ years of experience as a batch reactor manufacturer are also matched by our experience in designing systems surrounding them. From preliminary layout and utility sizing to complete construction of modular systems, we can ensure your project is properly designed and executed on budget.

    Regardless of desired size, DDPS has solutions from lab up to production scale, providing you with batch chemical reactor systems that can grow along with your process needs. Core benefits of our glass and glass-lined reactor systems are:

    • Versatility to ever-changing chemistry. Corrosion resistant to most materials, less HF and hot caustic solutions.
    • Excellent release properties for purity, cleaning, and polymerization reactors.
    • De Dietrich glass-lined steel and QVF borosilicate glass components are manufactured in-house at DDPS facilities. It’s not just a continuous stirred tank reactor to DDPS. We address the proper design and material selection for the whole process: condensers, heat exchangers, distillation columns, and instrumentation.

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    Preliminary Engineering Studies

    As an equipment and engineering services supplier, DDPS can provide you with a solution to all your reaction needs backed by our extensive product knowledge. We work with you, taking your process factors and site constraints combined with our expertise to develop a custom solution perfect for you.
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    We'll vary the scope of supply based on your needs. Typical offerings include:

    • P&ID Development
    • Footprint Development
    • GAD Development
    • Reactor / Column Sizing
    • Agitation Selection / Study
    • Materials Selection
    • Vacuum Evaporation

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    Auxiliary Component Integration

    DDPS offers a range of reaction systems that cover the full spectrum of process requirements, from base chemical systems up to the demands of high- purity, cGMP pharmaceutical operations. Through integration of peripheral components, we can provide you with a complete package solution that’s engineered in-house, by experts who know the equipment best. This not only saves you time and hassle of working with multiple sources, but also maximizes the performance of your system.
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    Common reaction system integrations include:

    • Heat Transfer Systems for vessel/condensers heating and cooling
    • Vacuum generation and vapor recovery systems
    • Distillation Overheads (packed columns / condensers / etc.)
    • Modular construction to accommodate space and time
    • PLC-based System Controls
    • WIP / CIP / SIP cleaning systems
    • Sampling systems
    • Contained vessel charging via Powder Pump
    • Controlled liquid feed via dosing cart

    Product / Project Lifecycle Support

    DDPS' integrated systems approach takes project management and execution to the next level. After receipt of order, one of our experienced project managers is with the project from design, preassembly / FAT, and final on-site install / SAT. We see you from the beginning through project start-up and beyond, offering ongoing support for your system’s whole life span.
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    Technical support services available include:

    • Equipment Warranties
    • Recommended spare parts for minimal downtime
    • Preventive maintenance plans
    • Field Service
    • Hands on training
    • Documentation

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    Reaction Systems

    Request a Quote

    Reach out to our team with any general questions or, if you have a specific inquiry in mind for your system, complete the Reactors Questionnaire.
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    DE DIETRICH PROCESS SYSTEMS is the leading global provider of Process Equipment, Engineered Systems and Process Solutions for the fine chemical, chemical and pharmaceutical industry.

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